brains.app

brains.app is IntelliSense.io's core platform, delivering real-time decision intelligence across the entire mining value chain. The platform ingests, cleans, interpolates, and assimilates data from plant historians, sensors, and operational systems into a federated data lake, then applies hybrid physics-ML models to predict process behaviour and recommend optimal setpoints. Proprietary components include a Material Handling Model tracking metallurgical and physical properties in real time, a Data Quality Model ensuring only verified data feeds simulations, and a Reconciliation engine that reduces total data uncertainty. The platform uses Objective-driven AI with agents that propose actions, predict outcomes, and evaluate results against defined objectives, replanned every minute.

brains.app powers a portfolio of process-specific optimisation applications covering grinding (SAG mill digital twin with 10-minute-ahead predictions), flotation (cell-level air flow and reagent optimisation), thickening (virtual sensors with alerts up to 15 hours before high-torque stoppages), stockpile management (3D granular modelling for selective reclamation), leaching, solvent extraction, and pipeline pumping. Each application can be deployed standalone or combined for integrated mine-to-market optimisation. The platform supports hybrid cloud deployment, Power BI integration, and open API/SDK for third-party models.

Typical implementation takes 4–6 months. Results at named client sites include A$2M+ additional value from stockpile grade optimisation at an Australian gold operation and $1.8M in prevented opportunity costs from thickener optimisation.