Metallurgical Systems
Enterprise metallurgical accounting, digital twin, and process optimisation software purpose-built for minerals processing plants.
About Metallurgical Systems
Metallurgical Systems is a Sydney-based company founded in 2010 by John Vagenas, developing the Metallurgical Intelligence (MI) software suite for minerals processing plants. The company occupies a distinctive niche — providing dynamic metallurgical accounting, plant-wide mass balance, and process optimisation through a digital twin approach that performs 720 mass balance iterations per plant per day. This level of computational frequency transforms traditional monthly or weekly reconciliation into near real-time process intelligence.
The company is relatively small but serves a critical function: connecting process plant data into a coherent metallurgical model that satisfies AMIRA P754 metallurgical accounting code requirements while simultaneously enabling ML-powered process optimisation. Key deployments include Paladin Energy's Langer Heinrich uranium mine, and one gold mining client reportedly recovered US$116 million (~2.1 tonnes of gold) previously lost to tailings using MI Core analytics.
— Written by the MSR editorial team
Products by Metallurgical Systems (2)
Sorted alphabetically
MI Core
by Metallurgical Systems
Dynamic metallurgical digital twin performing 720 mass balance iterations daily for near real-time plant intelligence and AMIRA P754-compliant accounting.
MI Process Optimiser
by Metallurgical Systems
Machine learning-powered process optimisation engine that identifies optimal processing conditions from millions of plant data points.
Company Details
- HQ
- Surry Hills, Australia
- Company Size
- 11-50
- Website
- metallurgicalsystems.com
- View Profile