Metallurgical Systems

MI Core is the foundational product of the Metallurgical Intelligence suite — a full plant digital twin that connects directly to source data systems and performs dynamic plant-wide mass and energy balance calculations every hour. The platform monitors inventory changes over time using machine learning, provides automated production reporting, tracks ESG emissions (Scope 1/2/3), and supports unlimited data source integration. MI Core V6 introduced parallel processing for 90% faster data import and 80% faster calculations.

MI Process Optimiser sits on top of MI Core, capturing data from millions of data points across the plant to identify optimum processing conditions using machine learning. The system handles time-lag dependencies (critical in minerals processing where cause and effect are often separated by hours), non-linear calculations, and multi-variable optimisation. It continuously learns plant operating patterns and compares theoretical optimal conditions against actual performance, quantifying the gap and recommending adjustments.